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Industries we Cover

10:36 Coating serves a variety of different industries. Click the small anchor buttons below to quickly access the industry you’re interested in.

Target Audience Summary:

Mining & Heavy Resource Extraction

Our Audience:

Reliability Engineers, Mine Managers, Maintenance Superintendents, and Procurement Directors. They operate within environments that subject assets to the most extreme forms of abrasion, erosion, and acidic/alkaline corrosion.

Core Assets and Applications:

We focus on assets that are essential for continuous operation and flow, which cannot afford unplanned failure:

  • Processing Equipment: Slurry pumps (de-watering, tailings), thickeners, agitators, and floatation cells.
  • Bulk Solids Handling: Chutes, hoppers, cyclones, and high-wear piping/manifolds.
  • Infrastructure: Concrete structures and floors exposed to heavy haul trucks and processing chemicals.

The Client’s Primary Pain Points:

The financial pressure in mining is uniquely tied to flow and uptime.

  • Extreme Wear Rate: Standard materials (steel, rubber linings, concrete) fail rapidly due to constant, high-velocity attack from abrasive slurry and entrained solids, leading to frequent and expensive component change-outs.
  • Unbudgeted Downtime: The failure of a single pump or chute immediately halts production (e.g., insufficient de-watering capacity impacting output), resulting in massive daily production losses.
  • Costly Materials: They are forced to consider buying prohibitively expensive high-alloy steels (like specialty duplex or chrome) to manage the wear, leading to massive CapEx strain.

Our Unique Value Proposition:

We solve the mining industry’s “wear problem” by providing specialized coatings and moldings made with ARCOR systems that offer a cost-effective, durable alternative to premature replacement and expensive alloys.

  • Focus on Volumetrics: Our solutions maximize flow efficiency and minimize friction losses in slurry lines and pumps.
  • Longevity Under Abrasion: We extend Mean Time Between Repair (MTBR) by 2X to 20X in high-erosion zones.
  • Strategic Cost Avoidance: We allow facilities to rebuild existing components to better-than-new specifications, entirely avoiding the massive capital expenditure of purchasing specialized new high-alloy equipment.
Target Audience Summary:

Industrial HVAC & Chiller Systems

Our Audience:

Facilities Directors, Chief Engineers, Plant Managers, and Utility Superintendents. These decision-makers are responsible for the constant, reliable operation of large, water-cooled chiller systems across various critical sites.

Core Industries and Assets:

We focus on the high-value, heat-transfer components of chillers where performance failure immediately impacts core business operations:

  • Critical Locations: Hospitals, Data Centers, Large Universities, Refineries, and Manufacturing Plants. Failure here can mean regulatory non-compliance, loss of life support, or massive financial production halts.
  • Assets: Chiller Tubesheets, Water Boxes, Condenser Heads, and associated piping/valves.

The Client’s Primary Pain Points:

The financial and operational pressure in this sector is driven by efficiency and risk management:

  • Energy Inefficiency: Corrosion and tuberculation on the tubesheets and water boxes compromise the heat transfer coefficient ($\text{U}$-factor). This forces the chiller to run longer and harder, directly increasing utility costs and impacting the institution’s sustainability goals.
    Unplanned
  • Downtime/Risk: Tubesheet corrosion can lead to tube leaks, resulting in mixing of fluids (refrigerant and water) and catastrophic chiller failure. In hospitals or data centers, this failure is an unacceptable operational risk.
  • Cyclical Maintenance: They are tired of the constant, temporary cycle of cleaning, plugging, and repairing tubesheets that use standard coatings, leading to high recurring maintenance budgets.

Our Unique Value Proposition:

We provide specialized, high-performance coatings and rebuild services (often Novolac epoxy systems) that are tailored to the unique conditions of chiller environments (temperature, velocity, chemical treatment).

  • Focus on Efficiency: Our solutions restore the surface to a near-perfect, smooth finish, maximizing heat transfer efficiency and tangibly reducing the chiller’s energy consumption.
  • Reliability Assurance: We eliminate the risk of galvanic and pitting corrosion at the tubesheet, effectively guaranteeing the integrity of the heat exchanger and extending the useful life of the entire chiller unit by many years.
  • Strategic ROI: We enable the client to avoid costly chiller replacement CapEx while simultaneously reducing ongoing OpEx (utility and maintenance costs).
Target Audience Summary:

Wastewater Treatment & Municipal Services

Our Audience:

Utility Managers, Public Works Directors, Treatment Plant Superintendents, and Municipal Engineers. They are responsible for maintaining the continuous, compliant operation of public infrastructure, often with strict public budget constraints.

Core Assets and Applications:

We focus on assets exposed to constant chemical attack, microbial activity, and abrasion from organic solids:

  • Containment Structures: Concrete digesters, clarifiers, basins, and lift stations. Failure here leads to environmental hazards and regulatory fines.
  • Pumping Infrastructure: Pumps, valves, and piping handling raw sewage and chemically treated water.2
  • Collection Systems: Manholes and vaults exposed to $\text{H}_2\text{S}$ (Hydrogen Sulfide) gas corrosion.

The Client’s Primary Pain Points:

The pressure in municipal services is dominated by risk management and constrained public funding:

  • Regulatory Non-Compliance Risk: Failure of containment or pumping assets can lead to untreated discharge or environmental contamination, resulting in massive fines and public scrutiny. Their top priority is maintaining system integrity to avoid legal issues.
  • Hydrogen Sulfide (4$\text{H}_2\text{S}$) Corrosion: The concrete and metal assets in sewer and treatment plants are constantly degraded by microbial-induced corrosion (MIC) from 5$\text{H}_2\text{S}$ gas, necessitating frequent, expensive structural repairs.
  • Capital Budget Constraints: Public budgets are fixed and scrutinized. Managers need solutions that extend the life of existing infrastructure by $10-20$ years to defer major bond issues or CapEx replacement projects.

Our Unique Value Proposition:

We provide specialized, high-build epoxy and cementitious linings that specifically counteract the destructive mechanisms of the wastewater environment.

  • High Chemical Resistance: Our ARCOR and Metalcrete linings are selected to withstand the specific corrosive compounds (e.g., strong acids from $\text{H}_2\text{S}$ conversion) found in wastewater.
  • Structural Integrity: We restore structural components (like pitted concrete walls and corroded pump casings) to full operational integrity, ensuring watertight containment and reliable flow.
  • Taxpayer ROI: We enable managers to make a strategic investment that maximizes taxpayer value by postponing expensive infrastructure replacement, thereby stabilizing long-term maintenance budgets.
Target Audience Summary:

Solid Waste & Resource Management

Our Audience:

Transfer Station Managers, Maintenance Superintendents, and Public Works Directors. They are responsible for assets that take extreme daily physical punishment from heavy machinery and corrosive leachate.

Core Assets and Applications:

We focus on surfaces and components subjected to constant abrasion, impact, and chemical attack:

  • Tipping Floors/Receiving Pits: The primary failure point, suffering constant wear from heavy machinery (loaders, dozers) and high-impact loading.
  • Containment Structures: Concrete walls, trenches, and hoppers exposed to corrosive leachate (the liquid runoff from decomposing waste).
  • Processing Equipment: Compactor blades, baler floors, and structural supports.

The Client’s Primary Pain Points:

The financial and operational pressure in solid waste is uniquely driven by the cost of material failure and downtime:

  • Extreme Wear Rate: Standard concrete floors fail rapidly, often needing costly patching or resurfacing every 3-5 years. This is due to a triple threat: impact, abrasion (scraping/rubbing), and chemical corrosion from acidic leachate.
  • Unplanned Facility Downtime: Repairing a tipping floor requires shutting down the transfer station, leading to expensive diversion costs (paying to send waste to alternative sites) and halting the revenue stream. Uptime is non-negotiable.
  • Reactive Budget Strain: Managers face large, recurring budgets for constant patching and premature component replacement. They lack a strategic solution to stabilize long-term maintenance costs.

Our Unique Value Proposition:

We provide specialized, high-build, cementitious, and epoxy systems (specifically utilizing emery in the floor toppings) engineered to thrive under constant abuse.

  • Extreme Durability: Our solutions are a strategic asset upgrade, typically providing 3X-10X the service life of standard concrete or patch systems, drastically reducing the frequency of major repairs.
  • Impact and Abrasion Defense: Our emery-enhanced floor topping provides a superior, sacrificial wear layer that can withstand the constant grinding and heavy load impacts of loaders and dozers.
  • Maximized Uptime: We enable managers to shift from a reactive maintenance model to a planned maintenance schedule, minimizing facility closure time and eliminating diversion costs.
Target Audience Summary:

Oil & Gas (Midstream & Downstream)

Our Audience:

Reliability Engineers, Asset Integrity Managers, Process Safety Specialists, and Maintenance Superintendents. They manage critical infrastructure where coating failure can lead to environmental incidents, process shutdowns, or catastrophic safety events.

Core Assets and Applications:

We focus on components that handle aggressive media under severe operating conditions:

  • Process Equipment: Internal linings for vessels, separators, storage tanks, and heat exchangers handling corrosive crude oil, natural gas, or refined products.
  • Fluid Transport: Pipelines, spool pieces, valves, and pumps exposed to sour gas H₂S, CO₂, and hot hydrocarbons.

The Client’s Primary Pain Points:

The financial and regulatory pressures in Oil & Gas are severe due to the risks involved:

  • Extreme Operational Stress: Assets operate under simultaneous attack from high temperatures, high pressures, and aggressive corrosive media (e.g., concentrated H₂S and chlorides). Standard coatings fail rapidly under these combined stresses.
  • Containment Failure Risk: A breach in a pipeline or vessel is a major process safety incident and an environmental/regulatory nightmare. Their priority is maintaining “zero leak” compliance.
  • High-Alloy Material Costs: Companies frequently resort to extremely expensive high-alloy steels (like Inconel or Duplex Stainless Steel) for internal cladding. They are constantly looking for a proven, non-metallic alternative to defer multi-million dollar capital expenditure.

Our Unique Value Proposition:

We provide specialized, high-build, high-temperature ARCOR epoxy and Novolac systems engineered for chemical immersion and mechanical stability under severe conditions.

  • Superior Chemical and Thermal Resistance: Our linings are specifically selected to withstand the challenging composition and elevated temperatures (e.g., up to 300°F) found in oil and gas process streams.
  • Asset Integrity Assurance: We restore corroded steel to full integrity and provide a seamless, non-permeable barrier that guarantees containment assurance and prevents costly leaks or catastrophic failures.
  • Cost-Effective Cladding Alternative: Our repair and lining systems provide a certified, non-metallic solution that allows facilities to use less expensive base metals while achieving the same or better performance than high-alloy cladding.

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